Devices for the Mesh

Austin mesh uses two technologies(MeshCore and Meshtastic to power the network here in Central Texas. In order to connect to this network, a relatively low cost radio device is required. You’ll often hear these radios referred to as nodes. You can compare the best meshtastic nodes on RF Index.

Suggested Hardware

If you want to explore ALL of the various options for LoRa devices for use on either MeshCore or Meshtastic, check out RF Index, which easily compares them in detail. This includes DIY, “Off the shelf”, solar, etc.

Companions / Clients

Repeaters

Building a Solar Repeater

A brief history

History of versions

We have tried 5 permutations of solar powering repeater nodes:

Version 1.0 RAKBox-B2 2000mah LiPo

Using RAK RAKBox-B2 Enclosure with solar panel. The panel was connected directly to the RAK Wireless WisBlock Starter Kit US915. We connected a 2000 MAh Lithium Polymer battery directly to the RAK board. We drilled a hole in the top of the box and attached a fiberglass antenna, which was connected to the RAK board with an iPEX to N-Type connector. We mounted this on top of one of the UT buildings and it died within a month. The 0.4 watt panel is way too small.

Version 2.0 USB Solar

Same as 1.0 but we added a second 5 watt solar panel that was connected to the RAK board via USB. Also died within a month.

Version 3.0 Internal Solar, Power Module, 18650’s

To minimize the amount of components outside the box we used a much larger box with a clear lid and placed the solar panel inside the box. We added a Texas Instruments Green Power Module between the solar panel and the RAK board to help regulate the power. For batteries we switched to using four 18650 batteries and we also added an overdischarge protection circuit from Voltaic Enclosures (not to be confused with Voltaic Systems) between the battery and the RAK board to provide clean shutoff when battery voltage fell below 2.5v. We mounted this on top of the UT buildings and it died in 3 months.

Version 4.0 External Solar

Same as Version 3.0 but we mounted the solar panel outside of the box (using a smaller box). We mounted this on a pole and it died within 3 months.

Version 5.0 (Currently running)

For this version we stopped using the RAK’s solar and battery connectors entirely. Instead we connected a large 12 watt solar panel to a Voltaic Systems battery via USB and then connected the battery to the RAK board via USB. The Voltaic Systems battery acts as the solar charge controller and also acts as the overdischarge protection circuit; the battery will charge at a range of voltages from the solar panel (if it gets shaded) and the battery will shut off if the voltages drops too low and will reboot itself once it has recharged sufficiently.

Lessons learned:

  1. Don’t trust the RAK board to handle varying solar voltage or varying battery voltage. It is very unhappy if either voltage goes outside of a narrow range. In fact there is a known issue where the Nordic nRF52840 module inside of the RAK 4631 chip causes it to enter a “Super Deep Sleep” fault state when it is supplied with 3.3V. This means when the battery voltage falls too low the RAK chip shuts down and can only be rebooted manually.
  2. Solar panels: bigger is better. 10 watts or more is ideal.
  3. Battery: bigger is better. 5,000 mAh or more is ideal.
  4. Antenna: fiberglass antennas are the most robust and can handle wind, rain, and UV light better than rubber ducky antennas.
  5. Heat can kill the battery – it is best to shade the box containing the battery.
  6. Don’t add any modules. The GPS module increases battery usage significantly and is unnecessary if the repeater is in a fixed position.
  7. Seal everything properly and make sure water has a way to get out of the case. Use o-rings for the antenna mount and wrap connectors in proxicast. Add an air vent plug to the case so any condensation has a way to escape. For high humidity environments, spray the electronics with conformal coating.

These are lessons learned from Austin Texas, where the main environmental stressors are heat and thunderstorms. In the summer of 2023 we 80 days over 100° F (38°C) and we had a stretch of 11 days over 105° F (40.5°C), during which two radios died. We also can have both high humidity and high temperature at the same time in Austin; in the summer the weather would swing from 80° F (27°C) with 85% humidity in the morning to 105° F (38°C) with 25% humidity in the afternoon. Weather history here. Our learnings are probably applicable to other southern and desert climates.

Details on the boards that died

One was filled with water, the antenna seal didn’t work. That’s why the vent valve at the bottom is so important. One died because it got stuck in the low voltage state that requires a physical reset - that’s fixed with the Voltaic packs. The third one died due to unknown causes but heat is suspected. When we tried to reboot with with wall power it wouldn’t turn on - so the board was totally fried. That one I also sprayed with covalent coating nasty stuff that we won’t use any more.

Considerations for other climates

  1. Northern Climates and extreme cold
    • This isn’t from our experience, but we felt it was so valuable that we shoud link to it here. YYC Mesh, a group in southern Alberta as well as the Greater Vancouver/Victoria recently published their findings on batteries in cold temperatures.
    • LiPo and Li-ion are fine(0 failures)
    • Capacity IS reduced. 3000mAh minimum kept nodes up and charge rates low(good thing)
    • Charging creates heat, enclosures trap heat
    • nRF52 > ESP32
    • Solar panel angle matters
  2. Coastal Climates: salt spray and condensation from fog can kill electronics quickly. In coastal climates it is best to spray the electronics with conformal coating.

MeshCore and Meshtastic Solar Repeater Parts list

With all that said, here is the parts list for our most-preferred way to build a solar powered repeater. This design doesn’t require any soldering or complicated connectors. It also doesn’t require any battery management chips (which often have long shipping lead times and can be hard to get). For this design the solar panel is connected directly to the battery pack via USB. Then the battery pack is connected to the board via USB. The Voltaic Systems V25 battery is nice because it is optimized to charge from a solar panel and it is set standard to an “always on” mode which means the battery bank does not shut off after a set amount of time like other battery packs – this is useful as the RAK chip uses very little power and can trick other battery packs into shutting off. The other really nice thing about the Voltaic pack is than when it drains down completely it shuts down, but then once the solar panel has sufficiently charged it back up it will automatically turn itself back on again. The RAK radio uses between 100 and 1000 mAh per day, with about 400 mAh per day being average so theoretically the 6,400mAh Voltaic V25 could keep the radio running for 16 days without solar.

Standard Parts

ItemProduct NameCostLink
Solar PanelSoshine 6W$15Amazon
BatteryVoltaic Systems V25$45Amazon or Volatic Systems
Rak BoardRAK Meshtastic Kit$35Rokland or Amazon
Antenna ConnectorIPEX to N Type Female$4Rokland or Amazon
Antenna915 MHz 3 dBi N-Female$39Rokland
BoxWaterproof project box with metal latch, 5.9”x3.9”x2.8”$15Amazon
Air Vent PlugVENT-PS1YBK-N8001$2 (4/$7.66)Amazon or Mouser
USB Cable Pass-Through3/4 NPT Cable Gland$2Amazon
Antenna WrapProxicast$2Rokland or Amazon
Coax Cable3’ KMR400 N Female to N Male$14.99Rokland or Amazon
  ~$174 
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RF Filtered Parts

One of our nodes is on top of a building surrounded my 2200w of public service antennas which operate around 850mhz. The result is that the RAK (and any other) board is quickly desensitized. We’ve had the best success doing 2 things. Keeping cable runs as short as possible, and use a notch or bandpass filter.

RF-filtered Meshtastic node installation at UT Austin
ItemProduct NameCostLink
20” CoaxSMA Male to N-Female 240$15Rokland
Ipex/SMA4” IPX to SMA Male5 for $9Amazon
Cable Gland for Coax1/2” Cable Gland10 for $9Amazon
Cable Gland for SolarPG9 Cable Gland40 for $9Amazon
Air Vent PlugVENT-PS1YBK-N8001$2 (4/$7.66)Amazon or Mouser
Antenna5.8dbi N-Male Omni$15Rokland
Solar PanelVoltaic Systems 10w$65Volatic Systems
Solar Panel BracketBK103$19Volatic Systems
Solar Panel AdapterFemale 3.5x1.1mm to USB C$3Volatic Systems
BatteryVoltaic Systems V25$44Amazon or Volatic Systems
EnclosureIP67 11.2”x7.7”x5.1” metal latches$23Amazon
USB CRight angle USB C3 for $8Amazon
RF FilterAcasom 915MHz Cavity Filter$65Acasom
NodeYour choice$50n/a
  $331 
Some of these links are affiliate links. Any commission we earn helps support AustinMesh’s community network at no extra cost to you. Privacy policy

Aerial Nodes

As you may already know, the mesh technology we use relies on the LoRa technology in the 900mhz frequency range. This means that connection is dependent on Line of Site(LoS) between the antennas. The easiest way to ensure LoS is with height. The easiest (though temporary) way to get height is through an aerial platform including but not limited to UAVs(drones or planes) or kites!

Drone Nodes

In our starting a similar network section we discussed the intentional usage of drones to help grow your network. This section will cover some key tips around hardware, strategy, and safety.

Examples

DJI Air 3 with mesh nodeDJI Air 3 with mesh nodeDJI Air 3 with mesh nodeDJI Air 3 with mesh node
LilyGo T-Echo on a drone
Other Examples
DIY Quadcopter
DIY Quadcopter with a mesh node
Unknown Drone with a T-Echo
Unknown drone carrying a T-Echo node
Mavic Air 3 with a custom small node
Mavic Air 3 with a custom small nodeMavic Air 3 with a custom small node
Mavic Pro with a custom printed backpack
Mavic Pro with a custom printed backpack
Mavic with rubberbands holding a node on
Mavic with rubberbands holding a node on
DJI Mini 2 Printed Backpack
DJI Mini 2 printed backpack
THIS IS A JOKE! Though I would love to see a video of someone really trying this
A joke image of a node on a large drone
GoPro Node Case in a DIY Quad
GoPro node case in a DIY quad
Mavic with a hanging flexible antenna
Mavic with a hanging flexible antenna
Mavic Mini with a custom node
Mavic Mini with a custom node
Mavic Pro 2 with a RAK
Mavic Pro 2 with a RAK node

Kite Nodes

Read more about our Kite Node operations.

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